一、概述 Introductions 對企業管理者來說,獲得叉車及其操作員準確的實時信息能夠提升叉車安全管理和操作效率。然而大多數管理者獲得的信息都是隨機抽取的,雜亂的數據;同時叉車作為特種安全設備,如果疏于管理將產生巨大的風險。 智能叉車管理系統是來自蘇州易信安工業技術有限公司的強大無線數據管理解決方案,該解決方案能夠通過一個友好的界面向決策者提供全國乃至全球范圍內本企業的叉車和操作員的實時準確信息,如意外事件記錄、叉車利用率、作業效能和維護管理等。 管理者可以通過筆記本電腦或其它移動設備來獲取這些信息,并且可以將這些信息形成報表。于是,管理者可以依據這些信息發現問題并作出更有效的決策。 Managers and supervisors understand access to intact, real time information is critical to lift the efficiency and effectiveness of operations. In fact most of them are forced to catch the data they have: randomly collected and difficultly interpreted- often stash in binders and reports- that never meaningful views of situation and make it difficult to decide what to do first. With Ejsut Truck Fleet Management System, the wireless fleet management system from Ejsut Engineering, users save time and money by turning real time and historic data into organized, prioritized and actionable information that flags problems and opportunities as they occur. Ejust System is the one solution that provides everything from compliance and meaningful impact reporting to truck utilization data across a full line of trucks. 二、智能叉車管理系統主要功能 Ejust System Major Functions 該系統提供五大關鍵功能,幫助管理層輕松地降低叉車的運作成本及提高整體的工作效率。 The system provides 5 key functions to help managers to reduce forklift truck operation cost and improve their efficiency. (1)安全啟動 Authorized Operating: ? 當駕駛員扭動叉車啟動鑰匙后,駕駛員需要輸入他的個人專用密碼或通過掃描專用的訪問卡后,叉車功能才開始處于接通狀態。 When an operator keys on a truck, s/he have to input the personal ID number or read his personal RFID card, and then power supply of the truck is connected. ? 叉車功能接通后,屏幕(可選項)會自動彈出安全檢查菜單,駕駛員對每項安全檢查作出確認,“可以”或“不可以”。當所有調查項目都通過“可以”鍵確認后,叉車才真正可以開始運作。另外,系統會自動記錄每天或每次的檢查,方便日后有需要時的查閱。同時還實現“無紙張化”的安全檢查,因為采用傳統的“表格式-紙張”安全檢查表,容易掉失或損壞,難于保存管理。 While truck enabled, a truck-mounted display (optional) shows daily checklist simultaneously, and the operator have to confirm each check point with expression of Yes/No. The truck is ready to be operated, after every check point is qualified. The system automatically records check results, in order to easy retrieve records in future. ? 管理層可以通過系統設定每一位駕駛員可使用該叉車的年限,假如,駕駛員“甲”給他設定的期限到12月31日到期時,在1月1日時,該駕駛員已經不能啟動這臺叉車。主要是避免非受任命的駕駛員使用該叉車而導致不必要的意外,造成不必要的麻煩。 Managers are able to set each operator’s access time period, for example operator A’s access time end is Dec 31, so this operator can not use this truck in coming Jan 1.
(2)意外事件記錄:Accident Records ? 智能叉車管理系統會自動不間斷地監控叉車的運作情況。 The system records truck status continuously ? 當發生意外碰撞時,系統會自動將事件完整的記錄,包括駕駛員的編號、意外發生地址。管理層可以從后臺終端查看有關事故的一切資料。 The system records intact event data, such operator ID and time when impact occurs. Managers are able to read all data of each impact event via hand set or personal computer ? 通過系統的監控記錄,有效控制駕駛員使用叉車不規范行為,避免貨物的耗損及貨架的損毀。有效地控制運作成本,同時也降低叉車的維護成本。 It is positive to curb operators improper behaviors via system monitor, to avoid goods and rack damages.
(3)優化效率:Efficiency and Utilization ? 通過管理系統的報告,管理層可以有效地分析每個駕駛員的生產能力/工作效率、叉車實際的利用率及一些低效率的運作過程。 Managers are able to know each operators working load and truck utilization. ? 管理層可以利用這些參數,分析能滿足實際工作工況下,實際所需要的叉車數量。從而調整叉車準確的數量或調整叉車的實際應用工況。 Managers are able to decide required equipment quantity via those objective data or reassign truck fleet into real applications confidently (4)保養間距:Maintenance Period ? 管理系統通過叉車的實際工作小時,從而設定保養時間的間距,比傳統采用按日歷時間安排保養的模式更為有效、準確。 The system records real working time of trucks and it is simple to set maintenance period effectively and efficiently. ? 系統設定保養間距,具備提醒功能,不會因工作繁忙而忘記執行保養,導致不必要的零配件更換費用等。 The system has alert function to remind due or coming maintenance jobs, and managers can arrange their maintenances timely. ? 管理系統完全可以滿足保養部門規定的保養間距要求-簡單、高效。 The system helps maintenance managers to control and optimize their maintenance activities easily and efficiently
(5)管理監控: ? 叉車及駕駛員的實際工作狀況,管理層完全可以通過后臺系統,得到真實的情況,有效管理,節省不必要的浪費,提供生產效率。 Managers are able to know real time work status of every truck and operator, and record their historical data by using the system. ? 實時監控叉車的電量和油量,提醒駕駛員及時充電,保證叉車的正常工作 The system monitors electricity or fuel status of each truck, and remind operators to recharge or refuel trucks properly
三、智能叉車管理系統的優勢 Ejust System Strengths 該系統的優勢可以體現在以下六個方面:服從性、碰撞、作業效率、利用率、能源和維修。它給管理者提供了信息,從而使得他們能夠迅速、準確地采取相應措施。 The key performance factors vital to their success are Compliance, Impacts, Utilization, Productivity, Energy and Service greatly impact their day-to-day operations. 1.服從性 Compliance: 保證車輛的服從性,提高安全性。操作叉車時需身份驗證。保證叉車只有通過檢查后才能運行。 Assure that operators only use truck types for which they are certified Customize electronic inspection checklist to ensure safe equipment and comply with OSHA regulations Know that only trucks passing inspection are in service 2.碰撞 Impacts: 追究操作員的責任,減少損壞。通過碰撞檢測減少爭論和車輛濫用現象。及時獲得碰撞和其它警報的信息。 Reduce argument and truck abuse with reliable Impulse impact detection Gain immediate email notification of impacts and other alerts Acknowledge impact alarms with comments that document the situation 3.利用率 Utilization: 使得車隊數量大小和分配處于最優化的狀態。記錄設備的實時狀態。 View the status of your equipment in real-time: logged-on, logged-off or in maintenance Log actual truck hours and record login, idle, hydraulic and travel times 4.作業效率Productivity: 提高操作員的效率。記錄操作員的工作時間。保證操作員操作對應資格認證的叉車類型。 Compare operator travel/ lift time per hour to other operators Track how effectively your operators complete inspection checklists 5.能源 Energey: 提高車輛能源監測的清晰度??梢詫崟r檢測電池的充、放電情況。 Review battery-change time by operator and the entire fleet Identify early battery changes and short-charge cycles 6.維修 Service: 保證車輛處于最高的運行條件。通過有計劃的維護保證設備處于最佳的工作狀態。查看當前和歷史時間記錄。 Schedule timely Plan Maintenance based on accurate hour readings Automatically notify your service department of upcoming Plan Maintenance 四、智能系統結構 System Topology 該智能系統由傳感器、控制模塊和軟件系統組成。 The system is consisted of sensors, control modules and service software with internet access- GPRS module.